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Are you curious about how indoor drones are transforming the pharmaceutical industry?
Indoor drones are increasingly being used to collect visual data remotely during internal inspections, making the process safer, faster, and more efficient. In this article, we’ll explore the various use cases for indoor drones in the pharmaceuticals sector, including real-world examples and insights from industry professionals.
**Key Use Cases for Indoor Drones in the Pharmaceuticals Industry**
Here’s a breakdown of the most common assets that inspectors examine using indoor drones, along with what they look for during these inspections:
**Pressure Vessels**
Bioreactors, which are essential in the production of biopharmaceuticals, consist of multiple pressure vessels. These vessels can be large and difficult to access. Drones are used to inspect the interior surfaces for signs of damage such as scratches, gouges, or discoloration, which could lead to contamination and spoil an entire batch. Key components like agitators, mag mixers, and baffles are also checked to ensure they’re functioning properly and not causing damage.
**Piping and Pipe Racks**
Drones are often flown through pipe racks and conduits to check the condition of pipes, supports, and valves. This helps avoid the need for workers to climb to dangerous heights, improving safety and reducing risks.
**Storage Tanks**
Indoor drones are used to assess the cleanliness of storage tanks and monitor the levels of stored materials. This is especially important in environments where product purity is critical.
**Refrigeration Containers**
In the event of an emergency, such as a hurricane, materials in production may need to be moved into refrigeration units. Drones help quickly inspect these areas to ensure they’re ready for immediate use.
**Pressure Testing / Line Testing**
When modifications are made to a pressure line, drones can fly along the ceiling space to collect visual data and verify there are no leaks—without requiring workers to work at height.
**Asset Commissioning**
Before new equipment is put into service, drones are used to inspect confined spaces and ensure everything has been installed correctly.
**Real-World Applications and Case Studies**
To better understand how these technologies are being applied, let’s look at some real-world examples:
**Case Study 1: Major Pharmaceutical Company Reduces Downtime**
A leading pharmaceutical company used the Elios 2 drone for tank inspections as part of a Riboflavin test. The results showed significant improvements in efficiency and safety, with reduced downtime and better data collection.
**Case Study 2: Inspector 3.0 Helps Locate Defects**
An inspector tested Flyability’s new software, Inspector 3.0, during a hydrogen reformer inspection. The tool helped them easily return to defect locations, saving time and improving accuracy.
As Jason Acerbi, General Manager at MFE, explains, “Indoor drones offer several key benefits, including improved safety, reduced costs, and faster inspections. They eliminate the need for scaffolding and high-risk tasks, making them a valuable tool in the pharmaceutical industry.â€
**Conclusion**
Indoor drones are becoming an essential tool in the pharmaceutical industry, offering a safe, efficient, and cost-effective way to conduct inspections. Whether it's checking pressure vessels, piping systems, or storage tanks, these drones are helping companies maintain compliance, improve safety, and reduce operational delays.