Located in Yantai city Shandong province, HICAP
was founded in 1993. After about 20 years' constant efforts, our company now
takes the lead in the domestic closure industry. At the same time, three
subsidiary companies were founded: Yantai HICAP Closures Co., Ltd. Deyang HICAP
Closures Co., Ltd., Luzhou HICAP Closures Co., Ltd,
Zunyi HICAP Closures Co., Ltd. And Shanxi Xifeng HICAP Closures Co., Ltd. It`s
capable of producing various-sized aluminum caps, wine screwcaps, plastic caps and
full range of non-refillable caps.
We can provide coating & printing of aluminum sheet; Design,development & production of twist off rolling on pilfer proof cap and assembled anti-false aluminum cap. And relative activities and locations.
Production capacity:
Aluminum Cap:1,280,000,000pcs/month
Aluminum And Plastic Cap: 90,000,000pcs /month
Plastic Cap: 60,000,000pcs/month
Brandy Closures Plastic Insert,Wine Shrink Caps,Plastic Screw Caps For Wine Bottles Yantai Hicap Closures Co., Ltd. , https://www.hicapclosure.com
In this article, we delve into a real-world case study to explore how the implementation of advanced machinery like the Lasertube, tube benders, and wire benders—alongside their associated programming and integration software—helped optimize the construction of a bicycle shelter. This project highlights the advantages that contractors and designers can gain from adopting modern tube and wire processing systems to streamline the fabrication of structures and tubular frames.
The case revolves around a shelter designed for bicycle parking in an urban setting. The original design utilized various components made from sheet metal that had to be cut, bent, and welded together. These processes were time-consuming and required significant labor. Moreover, the precision of the final assembly was often limited due to the complexity of the structure.
By re-engineering the design and leveraging the capabilities of BLM GROUP’s Lasertube and bending systems, the entire production process was significantly simplified. This approach resulted in a remarkable 50% reduction in labor requirements, a 52% decrease in production time, a 26% cut in production costs, and a 20% reduction in material expenses.
The benefits of this optimization became evident through several key strategies. One such strategy involved simplifying connections by utilizing joints, pass-through holes, hooks, and custom bend cuts. Laser cutting allowed for the creation of these joints with high precision, ensuring accurate alignment and ease of assembly. ArTube, the specialized software used for programming the Lasertube, provided a comprehensive library of pre-designed joints and connections that could be easily integrated into the CAD models.
Another critical aspect of the redesign was replacing complex sheet metal assemblies with simpler tubular elements. For instance, the original support brackets were made from multiple sheet metal pieces that needed to be cut, bent, and welded. By switching to a single piece derived from laser-cut and bent tubes, the need for multiple machines was eliminated. Additionally, the introduction of simple markings facilitated precise positioning during assembly, making the welding process more straightforward.
Material savings were further enhanced by strategically incorporating slots and teeth into the design. For example, the transverse support tube was fitted with holes and slots to hold the bent tubes and rods that supported the bicycles. This design not only streamlined the assembly but also reduced the overall length of the rods, conserving material. The use of All-In-One technology also played a pivotal role in minimizing waste by adjusting the geometry of the cuts to account for any deformation caused by the bending process.
The transformation of this project exemplifies how advanced technology can revolutionize traditional manufacturing methods. By embracing these innovations, contractors and designers can achieve greater efficiency and sustainability in their projects. To learn more about how these technologies can be tailored to your needs, feel free to reach out and ask for more information.
To visualize the impact of these advancements, check out the video below showcasing the Lasertube and Benders in action as they bring this bike shelter to life.
[Insert Video: Lasertube and Benders - Bike shelter | BLM GROUP]
This project underscores the importance of integrating modern tools and software into the design and manufacturing process. By doing so, not only do we enhance productivity, but we also contribute to a more sustainable future in construction.