On August 11th, 2015, at the China Association of Automobile Manufacturers Information Conference, the pilot project for remanufacturing products remanufactured by the National Development and Reform Commission, the Ministry of Finance, the Ministry of Industry and Information Technology, the Ministry of Commerce, and the General Administration of Quality Supervision, Inspection and Quarantine was officially launched nationwide. . At present, the Ministry of Finance is now allocating subsidies to all localities. This marks that since the “old-for-for-new” pilot program was launched in 2013, another boots “for the old one” has finally landed.

Parts Remanufactured Products “Change For The Old” Dongfeng Cummins Walks In Front
Parts Remanufactured Products “Change For The Old” Dongfeng Cummins Walks In Front

Yu Guang, Director of the Technical Department of the China Association of Automobile Manufacturers, stated that “the implementation of the “change from old to new” policy will not only facilitate the recycling of remanufactured old parts, expand the source of old parts, but also help expand the impact of remanufactured products and support the remanufactured products market. Promote and realize the scale and standardization of the remanufacturing industry."

Parts Remanufactured Products “Change For The Old” Dongfeng Cummins Walks In Front
Parts Remanufactured Products “Change For The Old” Dongfeng Cummins Walks In Front

“Replacement from old to new” refers to the act of remanufactured product buyers in China returning the old parts and buying remanufactured products at the replacement price. According to a certain percentage of the replacement price (the sales price of remanufactured products minus the recycling price of the old ones), the state grants one-time subsidies to consumers through the promotion of enterprises. Remanufactured parts and components must be produced by a qualified company that is approved by the state, and products that have been audited and certified must use remanufactured product certification marks on obvious locations or on the packaging. Yu Guang stated that enterprises must carry out the labeling in accordance with "remanufacture" and change the label of the "promoted product label". The label can be directly printed on the packing box or it can be printed in a self-adhesive form, and it must be posted on the product packaging. The prominent position.

The parts and components that were included in the “old-for-for-new” pilot program were automobile engines and gearboxes. The state reimbursed 10% of the replacement price for remanufactured products such as qualified automobile engines and gearboxes, and then manufactured the engine. The maximum subsidy is 2,000 yuan, and the highest subsidy for remanufacturing gearbox is 1,000 yuan. Ten pilot companies, including Dongfeng Cummins Engine Co., Ltd., are responsible for the implementation of “old-for-new” remanufacturing of automotive engine and transmission remanufactured products, involving 112 models of engine and transmission remanufactured products.

As one of the 10 pilot companies, Dongfeng Cummins has already fully prepared for the technology and quality of remanufactured products.

On December 9, 2014, at Automechanika Shanghai, Dongfeng Cummins took a remanufacturing technology product with a debut, demonstrating remanufactured cylinder heads and remanufacturing. Remanufactured products that have the same product quality and performance as new products. All of these remanufactured products use Cummins' advanced technology and professional equipment and are produced in strict accordance with Cummins globally unified remanufacturing standards. All remanufactured products have Dongfeng Cummins remanufacturing marks and production serial numbers, which can be traced later. At the same time, customers of Dongfeng Cummins remanufacturing products also enjoy the same warranty rights as new products.

For the recycling of old parts, Dongfeng Cummins adopts a standardized recycling process and a unified recycling standard, so that customers can return the old parts to obtain full value of the old parts, to maximize the maintenance of customer interests and improve the customer's participation in remanufacturing.

As early as 2014, Dongfeng Cummins remanufactured products have been deeply rooted and accepted by users. At the end of 2014, Dongfeng Cummins Engine Co., Ltd. officially delivered Dongfeng Cummins' remanufactured engine to Tianjin Ganzhengda Logistics Co., Ltd. (hereinafter referred to as Tianjin Ganzheng), marking that the Dongfeng Cummins remanufacturing engine family ushered in a new member.

When people's concept, technology, and quality of remanufacturing still remain on the simple “second mobile phone”, Dongfeng Cummins's customer care concern has made Mori Sui, head of the team of Tianjin Zhenzhenda professional technical advice and used it. Dongfeng Cummins remanufactured engine. The technical data of a remanufactured engine at the Dongfeng Cummins service station caught the attention of Murray Shuang and the company's leaders: If the engine is reproducible, if the technical data is so reliable, the vehicle with long engine mileage will soon be scrapped. Isn't it reusable? Murray Shuang obtained more detailed remanufacturing information through further understanding with Dongfeng Cummins. At the same time, he was repeatedly verified by a friend who had used a remanufactured engine. Cummins Inc. proposes replacement of remanufactured engine purchases.

"Dongfeng Cummins has changed my mindset," said Murray Sui. "According to past experience in fleet management, before the major engine failure, the team will drive the car to the repair shop and carry out a series of boring, grinding shafts and replacement parts for the engine. The process of assembling the engine and returning it to the truck is the so-called overhaul.The overhaul may also face some problems. The overhaul is only a simple repair. After the engine has a short service life, the maintenance rate is high, the money is expensive and it is lost. This is for the team. It is both loss and trouble.” As the head of the team, Murray Shuang has been hoping to change this situation. “When I learned that Dongfeng Cummins remanufacturing technology can make the technical conditions and performance indicators of remanufactured engines reach new levels. At the same level as the machine, but also enjoy the same warranty period as the new machine, I began to mind." Cost, remanufacturing compared with the new machine manufacturing, the average energy consumption decreased by about 60%, about 70% savings in materials, peeling off the recovery of logistics Cost and other factors, the overall cost has also been significantly reduced, almost no solid waste. The performance of remanufacturing includes both technical guarantees for enterprise remanufacturing and policy guarantees at the national policy level. It is gaining more and more attention and recognition. Can also enjoy the same warranty period as the new machine.

Jiang Guangxun, project management director of Dongfeng Cummins Engine Co., Ltd., said: “Tianjin Ganzhengda Logistics Co., Ltd. fleet is just a case of many Dongfeng Cummins customers. Many of our customers have friends with similar experiences and ideas with Murray Shuang. They are In the process of rigorous scrutiny, pursuing the maximization of product value, Dongfeng Cummins was recognized, Dongfeng Cummins remanufactured, and Dongfeng Cummins remanufacturing gave the engine another life.”

Jiang Guangxun said: “Dongfeng Cummins vigorously implemented remanufacturing based on two aspects of strategic considerations. First of all, it was a commitment and responsibility of an automotive core component company for environmental protection. For many years, energy conservation and environmental protection have been the most important in the global CSR system of Cummins. The key element is that Dongfeng Cummins implements the concept of environmental protection in all aspects from product design, technical standards, and production processes, and remanufacturing is of course due to it. The second is to provide users with a lifelong product service platform to create value for customers. The remanufacturing market allows Dongfeng Cummins end-users to once again have the same power components as the new machine with the smallest purchase cost and the least transfer cost."

Although the promotion of remanufacturing is still constrained by many factors, the value based on high quality will definitely give customers the irresistible temptation. Dongfeng Cummins's new machine products are of high quality and reputation. Remanufactured products further extend the quality value chain, and remanufacturing makes the quality value once again and further reflected.

It is reported that pilot companies need to statistically report and report on the sales data of remanufactured products in the information system to ensure timely transfer, audit, and reporting of remanufactured parts and trade data for “replacement and remanufacturing” so that all levels of competent authorities can promptly understand and supervise the whole country. The business status of “business for business” and “business for business” are kept in hand to ensure that the company can get subsidies in a timely manner and assist remanufacturing companies to improve their marketing network. “The management system of “change from old to new” can assist the management department in standardizing and standardizing the management of the “old-for-for-new” work, and in order to continuously improve the industry’s development, timely formulate and adjust industry policies and provide macro management data.” Xie Jianjun, secretary general of the Auto Parts Remanufacturing branch of the Automobile Industry Association, told reporters.

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