Welded Fittings
Welded fittings are essential components used to connect and join pipes, valves, and other pipe elements. They provide a strong, leak-proof connection by using welding techniques, ensuring durability and reliability in various industrial applications. Due to their robust structure and high strength, welded fittings are widely used across different sectors such as petrochemical, chemical processing, power generation, and more.
Table of contents
- Welded Steel Fittings Specification
- Dimensions of Welded Fittings
- Welded Pipe Fittings Applications
- Seamless and Welded Fittings Standards
- HS Code for Welded Pipe Fittings
- Welded Carbon Steel Fittings Benefits
- ASME B16.9 Buttweld Elbow Dimension
- What is welded fittings?
- Difference Between Seamless and Welded Fittings
- Welded Tee Dimension
- Welded Pipe Reducer Dimensions
Welded Steel Fittings Specification
Seamless Fitting Size |
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Welded fittings Size Range |
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ASTM Standards |
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Butt Weld Fittings Connection |
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Welded Black Iron Fittings Bending Radius |
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Welded Pipe Fittings Wall Thickness |
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Welded Carbon Steel Fittings Density |
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Welded Steel Pipe Fittings Temperature |
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ASTM A403 Welded Fittings Testing Methods |
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Specialized Welded Fittings Manufacturer in India, Buy Seamless and Welded fittings at Lowest Price in Mumbai |
View ASTM A403 welded fittings sizes, dimensions and application
ASTM A403 welded fittings are forged and rolled austenitic stainless steel fittings commonly used in pressure piping systems. They are ideal for use in engineering industries, energy transformation plants, and other demanding environments where corrosion resistance and strength are critical.
The ASTM A403 standard includes various grades of austenitic stainless steel. The following table outlines the available dimensions of welded fittings:
Dimensions of Welded Fittings
NPS In. |
OD | Wall Thickness T | 90° Elbows | 90° Returns | 45° Elbows |
Crosses | Caps | Tees | Stub Ends | ||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
XS | ST | XX | 160 | Short R A |
Long R A |
Short R K |
Long R K |
B | C | E | C | G | F | ||
1 | 1.315 | 0.179 | 0.133 | 0.358 | 0.250 | 1 | 1-1/2 | 1-5/8 | 2-3/16 | 7/8 | – | 1-1/2 | 1-1/2 | 2 | 4 |
3/4 | 1.050 | 0.154 | 0.113 | 0.308 | – | – | 1-1/8 | – | 1-11/16 | 7/16 | – | 1-1/4 | 1-1/8 | 1-11/16 | 3 |
1-1/2 | 1.900 | 0.200 | 0.145 | 0.400 | 0.281 | 1-1/2 | 2-1/4 | 2-7/16 | 3-1/4 | 1-1/8 | 2-1/4 | 1-1/2 | 2-1/4 | 2-7/8 | 4 |
1/2 | 0.840 | 0.147 | 0.109 | – | – | – | 1-1/2 | – | 1-15/16 | 5/8 | – | 1 | 1 | 1-3/8 | 3 |
1-1/4 | 1.660 | 0.191 | 0.140 | 0.382 | 0.250 | 1-1/4 | 1-7/8 | 2-11/16 | 2-3/4 | 1 | 1-7/8 | 1-1/2 | 1-7/8 | 2-1/2 | 4 |
2 | 2.375 | 0.218 | 0.154 | 0.436 | 0.344 | 2 | 3 | 3-3/16 | 4-3/16 | 1-3/8 | 2-1/2 | 1-1/2* | 2-1/2 | 3-5/8 | 6 |
3 | 3.500 | 0.300 | 0.216 | 0.600 | 0.438 | 3 | 4-1/2 | 4-3/4 | 6-1/4 | 2 | 3-3/8 | 2* | 3-3/8 | 5 | 6 |
2-1/2 | 2.875 | 0.276 | 0.203 | 0.552 | 0.375 | 2-1/2 | 3-3/4 | 3-15/16 | 5-3/16 | 1-3/4 | 3 | 1-1/2 | 3 | 4-1/8 | 6 |
3-1/2 | 4.000 | 0.318 | 0.226 | 0.636 | – | 3-1/2 | 5-1/4 | 5-1/2 | 7-1/4 | 2-1/4 | 3-3/4 | 2-1/2* | 3-3/4 | 5-1/2 | 6 |
5 | 5.563 | 0.375 | 0.258 | 0.750 | 0.625 | 5 | 7-1/2 | 7-3/4 | 10-5/16 | 3-1/8 | 4-7/8 | 3* | 4-7/8 | 7-5/16 | 8 |
4 | 4.500 | 0.337 | 0.237 | 0.674 | 0.531 | 4 | 6 | 6-1/4 | 8-1/4 | 2-1/2 | 4-1/8 | 2-1/2* | 4-1/8 | 6-3/16 | 6 |
6 | 6.625 | 0.432 | 0.280 | 0.864 | 0.719 | 6 | 9 | 9-5/16 | 12-5/16 | 3-3/4 | 5-5/8 | 3-1/2* | 5-5/8 | 8-1/2 | 8 |
10 | 10.750 | 0.500 | 0.365 | 1.000 | 1.125 | 10 | 15 | 15-3/8 | 20-3/8 | 6-1/4 | 8-1/2 | 5* | 8-1/2 | 12-3/4 | 10 |
8 | 8.625 | 0.500 | 0.322 | 0.875 | 0.906 | 8 | 12 | 12-5/16 | 16-5/16 | 5 | 7 | 4* | 7 | 10-5/8 | 8 |
12 | 12.750 | 0.500 | 0.375 | 1.000 | 1.312 | 12 | 18 | 18-3/8 | 24-3/8 | 7-1/2 | 10 | 6* | 10 | 15 | 10 |
16 | 16.000 | 0.500 | 0.375 | – | – | 16 | 24 | 24 | 32 | 10 | 12 | 7* | 12 | 18-1/2 | 12 |
14 | 14.000 | 0.500 | 0.375 | – | – | 14 | 21 | 21 | 28 | 8-3/4 | 11 | 6-1/2* | 11 | 16-1/4 | 12 |
18 | 18.000 | 0.500 | 0.375 | – | – | 18 | 27 | 27 | 36 | 11-1/4 | 13-1/2 | 8* | 13-1/2 | 21 | 12 |
22 | 22.000 | 0.500 | 0.375 | – | – | – | 33 | – | 44 | 13-1/2 | 16-1/2 | 10 | 16-1/2 | – | – |
20 | 20.000 | 0.500 | 0.375 | – | – | 20 | 30 | 30 | 40 | 12-1/2 | 15 | 9* | 15 | 23 | 12 |
24 | 24.000 | 0.500 | 0.375 | – | – | 24 | 36 | 36 | 48 | 15 | 17 | 10-1/2 | 17 | 27-1/4 | 12 |
30 | 30.000 | 0.500 | 0.375 | – | – | 30 | 45 | 45 | 60 | 18-1/2 | 22 | 10-1/2 | 22 | – | – |
26 | 26.000 | 0.500 | 0.375 | – | – | – | 39 | – | 52 | 16 | 19-1/2 | 10-1/2 | 19-1/2 | – | – |
34 | 34.000 | 0.500 | 0.375 | – | – | – | 51 | – | – | 21 | 25 | 10-1/2 | 25 | – | – |
42 | 42.000 | 0.500 | 0.375 | – | – | 42 | 63 | – | – | 26 | – | 12 | – | – | – |
36 | 36.000 | 0.500 | 0.375 | – | – | 36 | 54 | 54 | – | 22-1/4 | – | 10-1/2 | 26-1/2 | – | – |
Welded Pipe Fittings Applications
- Petrochemical
- Chemical processing
- Water treatment
- Power generation
- Oil and gas
Refer various welded fittings standards such as ASME B16.9 and MSS SP-43
Welded fittings manufactured according to ASME B16.9 cover scope, size, material, pressure ratings, etc. Meanwhile, those fabricated under MSS SP-43 are typically used in low-pressure and corrosion-resistant applications.
The following table provides more details about the ASTM standards for seamless and welded fittings, including how they are used and in what form or condition.
Seamless and Welded Fittings Standards
ASTM Standards | A403 | A815 | A234 | A420 | A361 | A366 | A363 |
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Material Specification |
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Welded steel pipe fittings are available in beveled and plain ends
Welded pipe fittings with beveled ends are often used by manufacturers manually or through automated processes to ensure stability. This allows for a perfect combination with butt-weld fittings, making the welding process simpler and more efficient.
Welded steel fittings with plain ends are commonly used for creating strong, leak-proof joints. Their ends are smooth and do not have any threaded parts.
HS Code for Welded Pipe Fittings
Product | HS Code |
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Welded fittings | 73072300 |
Welded Carbon Steel Fittings Benefits
- Allow thin thickness (SCH 10 or SCH 10S)
- Various sizes (1/4″ to 24″)
- Many possibilities for twisting and ease of welding
- Butt weld saves more cost than socket weld or threaded
ASME B16.9 Buttweld Elbow Dimension
NPS | 1 | 01 1/4 | 01 1/2 | 2 | 02 1/2 | 3 | 03 1/2 | 4 | 5 | 6 |
---|---|---|---|---|---|---|---|---|---|---|
O.D mm | 33.4 | 42.2 | 48.3 | 60.3 | 73 | 88.9 | 101.6 | 114.3 | 141.3 | 168.3 |
inch | 1.32 | 1.66 | 1.9 | 2.38 | 2.88 | 3.5 | 4 | 4.5 | 5.56 | 6.62 |
A mm | 25 | 32 | 38 | 51 | 64 | 76 | 89 | 102 | 127 | 152 |
inch | 1 | 1.25 | 1.5 | 2 | 2.5 | 3 | 3.5 | 4 | 5 | 6 |
NPS | 8 | 10 | 12 | 14 | 16 | 18 | 20 | 22 | 24 | |
O.D mm | 219.1 | 273 | 323.8 | 355.6 | 406.4 | 457 | 508 | 559 | 610 | |
inch | 8.62 | 10.75 | 12.75 | 14 | 16 | 18 | 20 | 22 | 24 | |
A mm | 203 | 254 | 305 | 356 | 406 | 457 | 508 | 559 | 610 | |
inch | 8 | 10 | 12 | 14 | 16 | 18 | 20 | 22 | 24 |
Welded Buttweld Pipe Fittings can be manufactured in various types and wall thickness
They can be manufactured in several types and wall thicknesses to suit a wide range of applications and environments. Different piping systems operate under varying temperature and pressure conditions, requiring pipe fittings that offer suitable strength and longevity.
Therefore, manufacturers can provide pipe fittings based on the required wall thickness—whether thicker or thinner—ensuring they can withstand certain pressures without damage.
What is welded fittings?
- Components used to connect, direct, or change the direction of pipes
- Provides strong, durable, and leak-proof connections
- suitable for high pressures and harsh environments
- Types: elbows, tees, reducers, stub end, and caps

Welded black iron fittings connect pipes using a weld for a robust connection
Welded black iron fittings connected to pipes create a permanent, leak-proof connection. This type of connection offers resistance against high pressure and temperature applications.
The robust connection involves using heat to melt the welded black iron fitting and joint, resulting in a permanent attachment. This process ensures high strength, leak resistance, and safety for the pipe fitting.
Difference Between Seamless and Welded Fittings
Features | Seamless Fittings | Welded Fittings |
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Manufacturing | Made from single piece of metal without joints or seams | Made by welding together separate pieces of metal |
Strength | stronger due to the absence of seams | slightly reduced strength at the weld joint |
Durability | durable and less prone to failure | susceptible to weld defects |
Cost | more expensive | less expensive |
Pressure ratings | Higher | Lower |
Flexibility | Less | designed with more variations in shape and size |
Surface finish | smooth surface finish | may vary depending on the welding process |
Heat Treatment | requires less heat treatment post-production | requires heat treatment post-welding to relieve stresses |
Weight | consistent weight due to uniform wall thickness | depend on the thickness of welds and additional components. |
Application | oil and gas, aerospace, and chemical processing | lower-pressure systems like water and HVAC |
Welded Tee Dimension
NPS | Â | 1/2 | 3/4 | 1 | 1 1/4 | 1 1/2 | 2 | 2 1/2 | 3 | 3 1/2 | 4 | 5 | 6 | 8 |
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O.D | mm | 21.3 | 26.7 | 33.4 | 42.2 | 48.3 | 60.3 | 73 | 88.9 | 101.6 | 114.3 | 141.3 | 168.3 | 219.1 |
inch | 0.84 | 1.05 | 1.32 | 1.66 | 1.9 | 2.38 | 2.88 | 3.5 | 4 | 4.5 | 5.56 | 6.62 | 8.62 | |
C | mm | 25 | 29 | 38 | 48 | 57 | 64 | 76 | 86 | 95 | 105 | 124 | 143 | 178 | Upside Down Spray Pump